Control Panel Engineering & Build

Industrial control panels designed, built, and tested to EN 60204-1 and EN 61439. From schematic to wired and labelled enclosure ready for installation. Plant-side wiring covered through certified subcontractors when needed.

24V DC CONTROL CIRCUIT230 VAC-F1PSU230~ → 24=-T1+240VL+M (0V)-S1K1-K1-H1RUN-K1-Y1VALVE/2 · /3DRAWINGSCH-014REV / DATE02 · 2026STANDARDEN 60204-1

Schematic Design

Electrical schematics, single-line diagrams, bill of materials, panel layout, and terminal lists. Drawn in AutoCAD Electrical or QElectroTech with revision control and clean as-built deliverables.

PNL-014 · BACK PLATE LAYOUTR1R2R3PSU24V · 60W-T1-Q1-Q2-Q3-Q4-Q5-Q6-Q7-Q8MCB DISTRIBUTION · C16KM1-KM1KM2-KM2KM3-KM3K1-K1K2-K2CONTACTORS · AUXCPU-A1 · PLC OMRON CP1LETH SWIO-LCONTROL · I/O · COMMS-X1 TERMINAL BLOCKS · 14P● WIRED · LABELLED · READY FOR FAT

Panel Assembly & Wiring

DIN rail layout, component mounting, wire dressing, ferrules, end-sleeves, terminal blocks, and labelling. Built to drawing, cleanly dressed, ready for service for years.

FAT REPORT · PNL-014○ READY
Continuity test
Insulation resistance
Dielectric strength
Earth bonding
Wire tag verification
Functional · START / STOP
Functional · E-Stop
EN 60204-1 · EN 614390/7

FAT & Testing

Factory Acceptance Test before shipping. Continuity, dielectric strength, insulation resistance, functional checks against the schematic. Written report with traceable pass/fail per circuit.

CECONFORMITYMARKING
EN 60204-1MACHINERYELECTRICAL SAFETY
EN 61439LV SWITCHGEARASSEMBLY
IP54DUST + SPLASHPROTECTED
HANDOVER PACKAGE
schematic-rev02.dwg
single-line.pdf
bom-final.xlsx
FAT-report.pdf
ip-rating-cert.pdf
as-built-drawings.zip
label-book.pdf
CE-conformity-dossier.pdf

Compliance & Documentation

EN 60204-1 and EN 61439 conformity dossier, IP rating verification, CE marking documentation, label books, and as-built drawings. Everything an auditor or future maintainer needs.

PNL-009 · RETROFITTRAFO230 → 24V-T0 · 1998-Q1·OLD-Q2·OLD-Q3·OLDEMPTY · NO ROOMMCB · UNDERSIZED · REPLACEKM1-KM1 · 1998KM2-KM2 · 1998TIMER-K·T1RELAYS·MIXCONTACTORS · OVERSIZED · REPLACENO PLC · HARD-WIRED LOGICrelay logic, jumpers, no commsCONTROL · NONE · ADD PLC-X1 · KEPT · RE-LABELLED● WORN · NO COMMS · NO DOCSAUDIT · 7/12 REPLACEPSU24V · 60W-T1-Q1-Q2-Q3-Q4-Q5-Q6-Q7-Q8MCB · 8× C16 · NEWKM1-KM1KM2-KM2KM3-KM3K1-K1K2-K2CONTACTORS · COMPACT + SAFETYCPU-A1 · PLC OMRON CP1LETH SWIO-LCONTROL · PLC + ETH + IO-LINK-X1 · TAGGED · DRESSED · 14P● MODERNISED · DOCUMENTED · READYCE · EN 60204-1

Retrofit & Modernisation

Audit, replace obsolete contactors, breakers, and PLCs in existing panels. Add I/O for new sensors, refresh documentation, bring older builds back to current standards without scrapping the cabinet.

AutoCAD
AutoCAD
QElectroTech
QElectroTech
Phoenix Contact
Phoenix Contact
Sick
Sick
Wago
Wago
Eaton
Eaton
Schrack
Schrack
EN 60204-1
EN 60204-1
EN 61439
EN 61439
Rittal
Rittal
Pilz
Pilz
OMRON
OMRON
Tech stack

Standard deliverables

At the end of every project you receive, by default:

Commissioned system

The machine or cell itself, built, installed and running on your floor, tested against the agreed spec.

Program files & backups

PLC, HMI and robot programs plus project backups, handed over so your team can maintain the system.

Schematics & wiring

Electrical schematics, network diagrams, panel layouts where applicable.

Operations documentation

How the system works, how it's deployed, how to keep it running.

Team training

Walkthrough sessions for your engineers, operators, or maintenance team.

Acceptance test report

Written test results against the criteria agreed up front. Pass/fail, traceable.

Bug-fix warranty

Defined warranty period in every contract. We fix what we shipped.

Spare parts list

Recommended spares and a full bill of materials, so service and replacements stay easy.

Frequently asked questions

Ready to build something great?

Let's discuss your project and see how we can help bring your vision to life.

Control Panel Engineering & Build - NovaWorks